Preview

Chebyshevskii Sbornik

Advanced search

Modeling of thermal effects during laser microtreatment of rolled carbon steels

https://doi.org/10.22405/2226-8383-2025-26-4-510-520

Abstract

The article describes a method for modeling the temperature parameters of laser exposure in the COMSOL software environment (COMSOL Multiphysics PC), which makes it possible
to clean its surface from scale without destroying the surface layer of a steel product, optimize the microstructure and improve the physics-mechanical properties of the working surfaces of
rolled carbon steel.
Based on theoretical concepts of thermal processes that determine the energy and temperature effects of laser radiation, the simulation resulted in the development of equations for the temperature of local heating of the treated surface and the area of radiation coverage per unit time. Using them in a numerical experiment, the characteristics of thermal heating-cooling
cycles during laser scanning were determined during surface cleaning of rolled steel samples of grade 20 from scale consisting of magnetite (Fe3O4). The values of the heating temperatures
of scale and steel during the cleaning process were obtained, and their distribution at different depths of scale and steel was determined during repeated scanning with a continuous laser
beam. A slight accumulation of thermal energy from the nearest thermal cycles (laser scanning passes) was revealed. During all thermal cycles, an increase in the stationary surface temperature
of the samples by only 100 degrees was recorded, which does not affect the structural stability of the steel surface.
The research results served as the basis for the registration of a patent of the Russian Federation for a method of laser micromachining of steels (RU 2 836 694 C1).

About the Authors

Igor Vasilyevich Minaev
LLC Scientific and Production Enterprise “TELAR”
Russian Federation

candidate of technical sciences, general director



Alexander Nikolaevich Chukanov
Tula State Lev Tolstoy Pedagogical University
Russian Federation

doctor of technical sciences



Danila Vladimirovich Zhurba
ITMO National Research University, ITMO University
Russian Federation

postgraduate student



Ivan Vladimirovich Golyshev
LLC Scientific and Production Enterprise “TELAR”
Russian Federation

senior engineer



Sergey Nikolaevich Kutepov
Tula State Lev Tolstoy Pedagogical University
Russian Federation

candidate of pedagogical sciences



Denis Sergeevich Clementyev
Tula State Lev Tolstoy Pedagogical University
Russian Federation


Evgeny Vladimirovich Tsoi
Tula State Lev Tolstoy Pedagogical University
Russian Federation


References

1. Veiko, V.P., Libenson, M.N., Chervyakov, G.G., and Yakovlev, E.B. 2008, Interaction of Laser Radiation with Matter, Power Optics, Moscow: Fizmatlit, 312 p.

2. Minaev, I.V., Klementyev, D.S., Kutepov, S.N., Ageeva, E.V., and Zhurba, D.V. 2023, “Formation of a hardened surface layer under complex laser action on the cutting edge of parts made of structural carbon steels and the mechanical properties of the surface layer of parts made of 30HGSA steel”, Proceedings of the Southwestern State University. Series: Machinery and Technology, 13(2), pp. 55–69.

3. Veiko, V.P. 2001, “Laser microforming (physical foundations, applications, problems and prospects)”, Proceedings of the Academy of Sciences. Physical Series, 65(6), pp. 864–870.

4. Voitovich, O.N., and Sokolov, I.O. 2013, “Investigation of the influence of laser heat treatment parameters on the properties of hardened surface layers”, Bulletin of the Belarusian-Russian University, 2(39), pp. 6–14.

5. Schneider, Yu.G. 2001, Operational Properties of Parts with Regular Microrelief, St. Petersburg: St. Petersburg GITMO (TU), 264 p.

6. Veiko, V.P., Smirnov, V.N., Chirkov, A.M., and Shakhno, E.A. 2013, Laser Cleaning in Mechanical Engineering and Instrument Engineering, St. Petersburg: NRU ITMO, 103 p.

7. Veiko, V.P., Mutin, T.Y., Smirnov, V.N., Shakhno, E.A., and Batishche, S.A. 2008, “Laser cleaning of metal surfaces: physical processes and applications”, News of Higher Educational Institutions. Instrument Engineering, 51(4), pp. 30–36.

8. Veiko, V.P., Kishalov, A.A., Mutin, T.Y., and Smirnov, V.N. 2012, “Prospects of industrial applications of laser cleaning of materials”, Scientific and Technical Bulletin of Information Technologies, Mechanics and Optics, 3(79), pp. 50–54.

9. Suslov, A.G. 2000, The Quality of the Surface Layer of Machine Parts, Moscow: Mashinostroenie, 320 p.

10. Veiko, V.P., and Dyshlovenko, S.S. 2001, “Laser microstructuring of surfaces”, Scientific and Technical Bulletin of Information Technologies, Mechanics and Optics, 1(4), pp. 119–128.

11. Vedernikova, I.I., and Poletaev, V.A. 2008, “Hardening of working surfaces of machine parts by laser modification”, Bulletin of the Ivanovo State Power Engineering University, 3, pp. 1–3.

12. Vereshchagin, M.N., Tseluyeva, S.N., and Tseluyev, M.Y. 2020, “Modification of surface layers of metal parts by pulsed laser treatment”, Casting and Metallurgy, 1, pp. 99–109.

13. Minaev, I.V., Kutepov, S.N., Klementyev, D.S., and Ageev, E.V. 2023, “Influence of laser processing modes on changes in the structure and mechanical properties of the surface layer of parts made of 30KHGSA steel”, Proceedings of the Southwestern State University. Series: Engineering and Technology, 13(1), pp. 73–86.

14. COMSOL, 2024, COMSOL Environment (COMSOL Multiphysics PC) [Online], Available at: https://www.comsol.com

15. Veiko, V.P., Libenson, M.N., Chervyakov, G.G., and Yakovlev, E.B. 2008, Interaction of Laser Radiation with Matter. Power Optics, edited by Konov, V.I., Moscow: Fizmatlit, 312 p., ISBN 978-5-9221-0934-5.

16. Amirkhanov, I.V., Sarker, N.R., and Sarkhadov, I. 2020, “Numerical modeling of laser ablation of materials”, Discrete and Continuous Models and Applied Computational Science, 28(4), pp. 398–405, ISSN 2658-4670.

17. Minaev, I.V., Zhurba, D.V., Golyshev, I.V., Klementyev, D.S., Sergeev, A.N., and Maliy, D.V. 2025, “Method of laser microstructuring of the surface layer of carbon steels”, Patent of the Russian Federation, 2836694.


Review

For citations:


Minaev I.V., Chukanov A.N., Zhurba D.V., Golyshev I.V., Kutepov S.N., Clementyev D.S., Tsoi E.V. Modeling of thermal effects during laser microtreatment of rolled carbon steels. Chebyshevskii Sbornik. 2025;26(4):510-520. (In Russ.) https://doi.org/10.22405/2226-8383-2025-26-4-510-520

Views: 4


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2226-8383 (Print)