On the importance of mathematical calculations in the study of structure characteristics and the physical and mechanical properties of 30XGSA steel, smelted on a different charge
https://doi.org/10.22405/2226-8383-2021-22-2-449-471
Abstract
The article considers the influence of the quality of the initial charge on the structure and physical and mechanical properties of the structural medium-alloy steel 30KhGSA. It was found
that the 30KhGSA steel (smelters No. 3-4) cast in cast-iron molds (ingot weight 2.6 t) has a significant chemical heterogeneity and liquation in carbon and the main alloying elements (Cr
and Mn), and in the melting on the semi-product of the boiling slag layer, the liquation is more pronounced. Starting from the tempering temperature of 500∘C, the structure of both melts (the
fluidized slag layer and the ordinary metallized charge) becomes more uniform and the mechanical properties are aligned. Microstructural studies have established that with an increase in
the annealing temperature at a single exposure, the chemical inhomogeneity decreases, but not significantly. Starting from 1000 ∘C, when the annealing temperature increases, the steel
grain diversity and the growth of austenitic grains appear, especially in the melting on the semi-product of the boiling slag layer. Different grain sizes adversely affect the mechanical
properties of steel: grain enlargement reduces the resistance of steel to brittle fracture, worsens the service characteristics of the metal. Elimination of chemical and structural heterogeneity
can be achieved by conducting a ho-mogenizing annealing (annealing at 950 ∘C for 8 hours).
An increase in the annealing temperature leads to an intensive grain growth, especially in steel smelted on the original charge. It is shown that 30XGSA steel, which is melted on a semi-product
of a boiling slag layer, in an improved state with equal hardness and strength characteristics, has increased plastic properties and especially impact strength in comparison with steel on a
conventional metallized charge. Apparently, this should also determine the higher operating characteristics of steel obtained with the use of pure primary charge.
About the Authors
Nikolay Nikolaevich SergeevRussian Federation
doctor of technical science
Alexander Nikolaevich Sergeev
Russian Federation
doctor of pedagogical science
Sergey Nikolaevich Kutepov
Russian Federation
candidate of pedagogical science
Olga Vladimirovna Kuzovleva
Russian Federation
candidate of technical sciences
Alexander Evgenievich Gvozdev
Russian Federation
doctor of technical sciences
Denis Sergeevich Klement’yev
Russian Federation
graduate student
References
1. Sergeev N.N., Tikhonova I.V., Sergeev A.N., Kutepov S.N., Ageev E.V., Gvozdev A.E., Klementyev D.S. 2019, «The influence of charge quality on the sensitivity of 30XGSA steel to
2. hydrogen cracking», Izvestiya Yugo-Zapadnogo gosudarstvennogo universiteta. Series: Technics and Technologists, Vol.9, No.1 (30), pp. 37–48.
3. Gulyaev A.P. 1975. Pure steel. M.: Metallurgy, 184 p.
4. Martynov O.V., Svobodov A.N., Leshchenko I.P., Dadeshkiliani Yu.T., Kozhevnikov I.Yu. 1971, «The influence of the original charge on the properties of structural steels», Steel, No.12, pp. 1113–1115.
5. Marchenko V.N., Litvinenko D.A., Morgalev B.N. 1977, «Properties of steel 18X2H4VA, smelted on primordial and ordinary charge», Steel, No.7, pp.655–658.
6. Tereshchenko V.T., Sergeev N.N., Tinkova E.V., Dadeshkeliani Yu.T. 1987, «Physical and mechanical characteristics of steel U10A of different ways of melting», Steel, No.2, pp.86–90.
7. Movchan B.A. 1970. Boundaries of crystallites in cast metals and alloys. Kiev: Technika, 212 p.
8. Sergeev N.N., Sergeev A.N. 2017. Hydrogen embrittlement and cracking of high-strength reinforcing steel. Tula: TulSU Publishing House, 180 p.
9. Sergeev N.N., Sergeev A.N. 2018. Mechanical properties and internal friction of highstrength steels in corrosive environments. Tula: Publishing house of Tula state University, 430 p.
10. Sergeev N.N., Tikhonova I.V., Minaev I.V., Sergeev A.N., Kutepov S.N., Ageev E.V., Gvozdev A.E., Klementyev D.S. 2019, «The influence of charge quality and annealing temperature on the formation of the grain structure of austenite in 30XGSA steel», Izvestiya Yugo-Zapadnogo
11. gosudarstvennogo universita. Series: Technics and Technologies, Vol.9, No.2, pp.8–26.
12. Sergeev N.N., Sergeev A.N., Kutepov S.N., Minaev I.V., Gvozdev A.E., Ageev E.V., Klementyev D.S., Kruglyakov O.V. 2019, «The influence of the method of producing high-carbon tool
13. steel U10A on physical, mechanical, technological and corrosion properties», Izvestiya Yugo-Zapadnogo gosudarstvennogo universiteta, No.23(6), pp.56–76.
14. Sergeev N.N., Sergeev A.N., Kutepov S.N., Tikhonova I.V., Gvozdev A.E., Ageev E.V., Klementyev D.S. 2020, «The influence of charge quality on the physical-mechanical and operational properties of low-alloy steel 30KhGSA», Izvestiya Yugo-Zapadnogo gosudarstvennogo universiteta, No.24(2), pp.17–36.
15. Sergeev N.N., Izvolsky V.V., Sergeev A.N., Kutepov S.N., Gvozdev A.E., Ageeva E.V., Klementyev D.S., Kruglyakov O.V. 2019, «Influence of the mass factor and surface state on the
16. sensitivity of 20GS2 steel to hydrogen cracking», Izvestiya Yugo-Zapadnogo gosudarstvennogo universiteta, No.23(5), pp. 8–22.
17. Gubanov O.M., Gvozdev A.E., Kutepov S.N., Kolmakov A.G. 2020, «The effect of ferrite heterogeneity on the magnetic properties of siliceous electro-technical steel», Materials Science, No.11, pp.7–10.
18. Sergeev N.N., Sergeev A.N., Kutepov S.N., Gvozdev A.E., Kolmakov A.G., Klementyev D.S. 2020, «The influence of heat treatment on the formation of residual stresses in the wear-resistant bimetallic material steel 60-steel 15-steel 60», Materials Science, No.3, pp.7–11.
19. Sergeev A.N., Kutepov S.N., Kuzovleva O.V., Gvozdev A.E., Klementyev D.S. 2020, «Mathematical planning and modeling of processes for conducting metal systems in extreme conditions
20. and states», Algebra, number theory and discrete geometry: modern problems, applications and problems of history: Materials of the XVIII International Conference dedicated to the birth of Professors B. M. Bredikhin, V. I. Nechaev and S. B. Stechkin, pp. 385–388.
21. Shorshorov M.Kh., Gvozdev A.E., Zolotukhin V.I., Sergeev A.N., Kalinin A.A., Breki A.D., Sergeev N.N., Kuzovleva O.V., Starikov N.E., Maliy D.V. 2016. Development of advanced
22. technologies for the production and processing of metals, alloys, powder and composite nanomaterials. Tula: TulSU Publishing House, 235 p.
23. Gvozdev A.E. 2019. Extreme strength and ductility effects in high-alloy metal ingot and powder systems. 2nd ed., ISPR. and add. Tula: Publishing house of Tula state University, 476 p.
24. Gvozdev A.E., Sergeev N.N., Starikov N.E., Sapozhnikov S.V., Kutepov S.N., Malyarov A.V., Kalinin A.A. 2019. Low-waste technologies for obtain-ing tools from hot-rolled, powder and cast billets of high-speed steels 2nd ed., ISPR. and add. Edited by Prof. N.N. Sergeev. Tula, Tula state University Publishing house, 282 p.
25. Sergeev N.N., Sergeev A.N., Kutepov S.N., Kolmakov A.G., Gvozdev A.E. 2018, «Mechanisms of hydrogen cracking of metals and alloys», Material Science, No.4, pp.20–29.
26. Sergeev N.N., Gvozdev A.E., Starikov N.E., Zolotukhin V.I., Sergeev A.N., Breki A.D., Kuzovleva O.V., Zhuravlev G.M., Provotorov D.A. 2017. Technology of metals and alloys. edited
27. by prof. N.N. Sergeev. Tula: TulSU Pub-lishing House, 490 p.
28. Sergeev N.N., Gvozdev A.E., Zelenko V.K., Sergeev A.N., Kuzovleva O.V., Starikov N.E., Zolotukhin V.I., Breki A.D. 2017. Materials science. under the editorship of Professor A.E.
29. Gvozdev. Ed. 2-e, dop. and ispr. Tula: TulSU Publishing House, 469 p.
30. Seledkin E.M., Gvozdev A.E., Sergeev A.N., Starikov N.E., Kalinin A.A. 2016. Calculation of the processes of material processing by pressure by the finite element method. under the
31. editorship of Professor A.E. Gvozdev Tula: Izd-vo Tulgu, 113 p.
32. Kuzovleva O.V., Gvozdev A.E., Tikhonova I.V., Sergeev N.N., Breki A.D., Starikov N.E., Sergeev A.N., Kalinin A.A., Maliy D.V., Titova Yu.E., Aleksandrov S.E., Krylov N.A. 2016.
33. On the state of pre-conversion of metals and alloys. Tula: Tulsu Publishing house, 245 p.
34. Sergeev A.N., Sergeev N.N., Gvozdev A.E., Medvedev P.N., Dorokhin Yu.S., Maliy D.V. 2016. Modern advanced materials and technologies. Tula: TulSU Publishing House, 87 p.
35. Breki A.D., Gvozdev A.E., Kolmakov A.G. 2016, «Using the generalized Pascal triangle to describe vibrations of the friction force of materials», Materials science, No.11, pp. 3–8.
36. Medvedeva V.V., Breki A.D., Krylov N.A., Fadin Yu.A., Starikov N.E., Gvozdev A.E., Alexandrov S.E., Sergeev A.N., Provotorov D.A., Maliy D.V. 2016, «Study of the wear of
37. SHX15 steel in the medium of plastic lubricating composite materials containing dispersed particles of a layered friction modifier», Metal Technology, No.7, pp.9–15.
38. Gvozdev A.E., Kolmakov A.G., Provotorov D.A., Minaev I.V., Sergeev N.N., Tikhonova I.V. 2014, «The effect of austenite heterogeneity on the kinetics of pearlite transformation in lowand
39. medium-carbon low-alloy steels», Materials Science, No.7, pp.23–26.
40. Makarov E.S., Gvozdev A.E., Zhuravlev G.M. 2015. Theory of plasticity of dilating media. ed. by prof. A.E. Gvozdev; 2nd ed., reprint. and the add. Tula: TulSU Publishing House, 337 p.
41. Sergeev N.N., Gvozdev A.E., Grashkin I.L., Sergeev A.N., Minaev I.V., Po-losin S.I., Tikhonova I.V., Cheglov A.E., Khonelidze D.M. 2014. A complex of scientific and technical, design and technological developments for the creation, manufacture and implementation of high-tech import-substituting equipment for high-quality laser and gas-plasma processing of sheet metal.Edited by Dr. N.N. Sergeev, Doctor of Technical Sciences. Tula: TulSU Pub-lishing House, 188 p.
42. Gvozdev A.E. 2005, «Resource-saving technology of thermomechanical processing of high-speed tungsten-molybdenum steel R6M5», Metal science and heat treatment of metals, No.12(606), pp.27–30.
43. Shorshorov, M.H., Gvozdev, A.E., Afanaskin, A.V., Gvozdev, E.A. 2002, «The calculation of the cluster structure of the melt, its impact on education anamorph solid phases and their structural relaxation upon subsequent heating», The Metallography and heat treatment of metals, No. 6, pp. 12–16.
44. Gvozdev A.E., Afanaskin A.V., Gvozdev E.A. 2002, «Regularities of super-plasticity of P6M5 and 10P6M5-MP steels», Metallography and heat treat-ment of metals, No.6, pp.32–36.
45. Gvozdev A.E. 1996, «Getting blanks cutting tool high-speed powder steel in sverkhplastichnost-STI», Forging and stamping production, No.8, pp.13–16.
46. Chernyshova T.A., Gvozdev A.E. 1988, «The Contribution of the different mechanisms of deformation in the superplasticity of high-speed steel», Physics and chemistry of materials
47. processing, No.2, pp.118–127.
Review
For citations:
Sergeev N.N., Sergeev A.N., Kutepov S.N., Kuzovleva O.V., Gvozdev A.E., Klement’yev D.S. On the importance of mathematical calculations in the study of structure characteristics and the physical and mechanical properties of 30XGSA steel, smelted on a different charge. Chebyshevskii Sbornik. 2021;22(2):449-471. (In Russ.) https://doi.org/10.22405/2226-8383-2021-22-2-449-471